High-speed Flat Earband Mask Full Automatic Production Line

It is an automatic machine to produce the finished face mask ,and to weld face mask by ultrasonic .From material feeding for produce face mask blank to welding the ear-loop, this machine integrate 1 set face mask bank machine with 2 sets outside ear-loop machine by the mask distribution system ,so that improved its automation. Only 2 person are needed to operate.

Function:

Producing medical flat masks laminated with three layers of fabric.

Tecnical details

Production efficiency: 110 tablets / minute
Product (mask) size: 175mm (length) * 95mm (width)
Equipment size: 6.8 meters (length) * 4 meters (width) * 2 meters (height)
Equipment color: RAL9001
Equipment weight: ≤5000KG, floor load 2000KG / ㎡
Working power: 220VAC ± 5%, 50Hz, rated power about 10KW
Air source: 0.5-0.8MPa, flow rate is about 350L / min
Environment: temperature 10 ~ 35 ℃, humidity 5 ~ 35% HR, non-flammable, rot gas, no dust (cleanliness no less than 100,000)
Qualification rate: 98% (excluding raw material problems and improper personnel operations)

Electrical components

PLC: Youngsun
Sensor: P+F/Omron/SICK
Touch Screen: Youngsun
Servo: Siemens
Solid state power: Omron
Inverter: Schneider
Cylinder: SMC
Air switch: Schneider
Temperature controller: Omron
Power switch: Schneider
Button: Schneider

Reference data of matched materials are as follows:

SS dark non-woven fabrics-usded by outer layer

Material weight: 25 gr/square
Material width: 200 mm
Length: 175 mm/pcs –
Weight: 0.875G/pcs –
Remark: green,blue,black etc.

White melt - sprayed non - woven by filter layer

Material weight: 22 g/square
Material width:180 mm
Length: 175 mm/pcs
Weight: 0.693 G/pcs
Remark:filter index 90%，95%，99.99%,can select material according to customer’s request.material width 175 mm also can be used.

SS light or white non-woven fabrics-usded by inner layer